Manufacturing Execution System (MES)

Control and Execute your Manufacturing Operations

A Manufacturing Execution System or MES is the amalgamation of various facets of operations that come into play once a company logs in a customer order. It integrates aspects such- Production Planning, Task Management, Traceability, Quality and Maintenance to give an overview as well as a granular view. It enables key stakeholders to measure & improve operational efficiency and profitability by defining key metrics for different factory operations.

Key Benefits of MES

  • Production visualization and better control for factory management
  • Improvement in productivity of all employees
  • Transparent evaluation of each employee
  • Reduce blind spots making the organization agile
  • Scale operations across factories by replicating processes and systems
  • Intelligent repository of all records
  • Different departments function together rather than in “Silos”. MES strings them together and brings accountability across organization
  • Takes businesses away from traditional “Book keeping” and makes information available Real time & Agile

Key Modules of Manufacturing Execution System

Production-Planning-_-Execution

Production Planning & Execution

  • Enables Production & Planning Manager to efficiently plan the shift wise/daily/weekly production
  • Plan Production based on lean principles to avoid wastage
  • As the plans are visually mapped any exigent situation can be better managed.
  • Enable operators to record production data on smart devices for real time visibility.
  • Real time Production Quality records are available and allow a closer watch on processes and material.
  • With Customer Acceptable Quality Levels(AQL) known lot rejections can be avoided/minimized.
  • Quality assurance (QA) and Quality Control (QC) can operate in a transparent fashion and response time to Quality issues improve drastically.
  • Dashboards: OEE Dashboard including Availability, Quality & Maintenance trends.
Quality
Quality

Quality

  • Real time Production Quality records are available and allow a closer watch on processes and material.
  • With Customer Acceptable Quality Levels(AQL) known lot rejections can be avoided/minimized.
  • Quality assurance (QA) and Quality Control (QC) can operate in a transparent fashion and response time to Quality issues improve drastically.
  • Dashboards: OEE Dashboard including Availability, Quality & Maintenance trends.
Maintenance

Maintenance

  • Maintenance schedule can be aligned as per OEM to get better life of Machine.
  • Periodicity of Service calls can be maintained and not just be ad-hoc.
  • Spare Part replacement, repair can be tracked thus giving a grip on overall maintenance cost.
  • Maintenance Records can be archived and accessed.
  • CAPA for all red flags.

Task & Project Management

  • All employee tasks will be recorded and allotted on the app.
  • A virtual assistant for each employee telling him what is pending and critical.
  • If a task is repeatedly rescheduled, the same gets recorded and tracked.
  • A scoring system to ensure for healthy motivation.
  • All projects with detailed timelines and progress report can be tracked including road blocks.
Task-_-Project-Management
Task-_-Project-Management

Task & Project Management

  • All employee tasks will be recorded and allotted on the app.
  • A virtual assistant for each employee telling him what is pending and critical.
  • If a task is repeatedly rescheduled, the same gets recorded and tracked.
  • A scoring system to ensure for healthy motivation.
  • All projects with detailed timelines and progress report can be tracked including road blocks.
Dashboard-_-KPI

Dashboard & KPI

  • Customize dashboards for each employee.
  • Data based decisions where employees.

Features

Quick implementation

No upfront cost means faster ROI

Safe Secure data

Safe & Secure data with privacy control

Customized dashboards

Customized dashboards

Reports Alerts on email

Reports & Alerts on email, Whatsapp

Integration with ERP

Manage factory on Mobile

Manage your factory on Mobile

Effortless Engaging flows

Effortless & Engaging flows for better compliance

Checklist Digitized

Checklist Digitized

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for making your Manufacturing Intelligent

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FAQs

On MES you may chose at what frequency data gets analysed, however that is based on at what frequency data gets recorded.

Data can be manually entered from any device- Phone/Tablet/Personal Computers through ManufApp’s app. Data from machines can also come directly to ManufApp’s MES, however external IoT Gateways would be required to be integrated.

Yes, Sign up on our website for a demo and Free Product Trial and our experts will contact you.

Alerts can be integrated through our MES to your mobile and emails. We closely work with our customers to establish thresholds and escalation matrix for sending these alerts.

ManufApp’s MES can be integrated with other software platforms. Your company will not operate in Silos.

MES provides decision makers, C-Suite Executives and Proprietors with analytics on demand. MES allows remote manufacturing of multiple plants across various locations. It enables swifter decision making and helps leadership come out of Analysis-Paralysis. Now finish your reviews faster with data backed decisions. Be profitable like never before.

ManufApp’s MES is offered at an affordable subscription fee for multiple users. There are no significant Up-front cost which will deter Medium enterprises for digitising their factories.

ManufApp implementation team aims at seamless integration of MES by partnering with our customers. We aim to integrate and go live in 21 days.

Currently MES is offered on Cloud servers. We ensure data security for our customers.

MES is an acronym for Manufacturing Execution System. It is a tool or Web of forms where a manufacturer can record various data related to their operations.

MES is structured and tailormade for Manufacturers. It enables digitisation of all records. It provides instantaneous analytics on the data that gets recorded. Customize your dashboards as per roles/hierarchies, functions and needs. Avoid Data loss/corruption, pilferage and now archive historical data.